Optimization of Cleaning In Place (CIP) in Industry with MyDametis
Drought episodes are increasing and are accompanied by increasingly stringent regulatory measures: optimizing Cleaning In Place (CIP) in industry is becoming a major challenge.
Opt for software that makes a difference in your CIP management in industry
Analyze your cleaning profiles
in detail and in real time for your field teams
Validate cleaning compliance
according to compliance with TACT conditions (Temperature, Action, Conductivity, Time)
Have automatic reporting
adapted to each function: quality, production, maintenance…
Define your Golden CIP/NEP
corresponding to the most efficient cleaning cycle
Identify the Golden Batch, the ideal wash
to validate compliance with target consumption and identify drift
With MyDametis, cleaning in place becomes a true performance driver
Productivity
Reduced cleaning time: + line availability
Quality
Better control & traceability across all your cleaning operations
Environment
Water, energy, caustic soda savings, reduced material losses (WWTP impact)
Savings
CIP line capacity gains, savings on very expensive cleaning chemicals
Our clients’ experience with CIP management in industry on MyDametis
I use MyDametis every day to check the NEP curves, audits and quality issues; the history is very accurate, so it helps me understand what happened.
Grégory Lubin, Syrup Performance Coordinator, Antartic
Discover how Antartic reduces its water consumption on CIP by 80%.
We use the CIP module all the time, it has allowed us to reduce our consumption and our cleaning time, today the CIP station is no longer saturated so we can dedicate the time saved to production.
Emmanuel Arlen, Process Reference Engineer, Hygiene, Safety, Environment, Biospringer by Lesaffre
Benefits at all levels of your organization
Field Operator
- Benefit from an intuitive interface that guides you and shows you in real time where your cleaning operations stand.
- Act quickly thanks to alerts in case of temperature, concentration, time anomalies, etc.
- Simply validate the compliance of CIP operations performed in your industry and indicate any useful observations online for subsequent analysis.
Quality Manager
- Limit sanitary risks thanks to real-time detection of non-conformities, even anticipate future risks.
- Have detailed traceability of all your cleaning operations, correlated with bacteriological analyses.
- Manage continuous improvement plans for your cleaning operations.
Production Manager
- Reduce CIP times. Your cycles are controlled, optimized, and transitions with production are faster.
- Limit your costs (energy, water, cleaning chemicals, waste) through optimization and drift monitoring.
- Manage with data and track clear KPIs, down to the level of cleaned equipment to sustainably optimize your performance.
New Projects Manager
- Identify saturation levels and size current and future needs.
- Efficiently commission the performance of a new CIP.
- Track commissioning and optimum settings of the CIP.
Reducing and optimizing water consumption for CIP in industry: a structured approach
Map usage
Essential for explaining and understanding: where, how much, and how your industrial site consumes water for its CIP operations. You will be able to demonstrate the adequacy of your usage based on the level of water quality actually necessary and effective.
Train teams in good CIP practices in industry
- Master the fundamentals of cleaning
- Understand cleaning chemistry
- Work methodically on continuous improvement of CIP
Measure and sustain results
Audits and action plans are not enough to sustain results over time.
A monitoring tool, such as an EMS software, ensures tracking, operational efficiency, and long-term performance sustainability.
Identify savings opportunities to prioritize
Identify direct water savings and reuse possibilities while remaining compliant with regulatory requirements and constraints specific to your site.
Arbitrate and prioritize actions based on impact, profitability, complexity, and sanitary criticality criteria using a decision matrix.
TO GO FURTHER…
Do you want to optimize your energy consumption?
In addition to the MyDametis EMS software, our experts can intervene directly on your site.
Do you want reinforcement in your energy team? Benefit from precise reporting on your installations, or get support in implementing corrective actions?
To optimize industrial Cleaning In Place, we have combined our expertise with that of Elodys International to develop “BARcip”, a feature dedicated to CIP and integrated into MyDametis.
